Cookie Img
TCA International SRL
Home » Products » Metal Ceramic Liners » Metalceramic Liners

Metalceramic Liners

Metalceramic Liners
Metalceramic Liners
Product Code : 01
Product Description

Metalceramic Liners are type of moulds used for producing big batch of bricks. By making use of such liners, the cost of the brick reduce by 25%. These ensure better surface finish of brick and eliminate lamination, which generally get into bricks towards the end of life owning to great wear in HCHCr liners. These take least lead-time of constructing because of low Press stoppage. For the mould setting and assembling at press, these requires less manpower and use of press machine. As a result, these Metalceramic Liners help in enhancing turnover of the company.

Specifications:

Brick Size: 230x115x75 mm of Mag Carbon Quality Liners mould:
Size liners: 115 x 200 x 30 mm (2 Nos)
Lapping Liners mould: 290 x 200 x 40 (2 Nos)

Description

HCHCr Mould

High tech MC

Approx weight each brick (kgs)

10

10

Life during 1st run (bricks)

8.500

100.000

Number of re-grindings (no)

6

4

Total Life (bricks)

59.500

500.00

Cost of 1 Mould ($)

255

4.890

Cost of each Grinding & Assembly ($)

106

170

Cost of 6 Grindings & Assembly ($)

636

680

Total Life-cycle Cost ($)

891

5.570

Press Stoppage / Mould Setting (hrs)

6-8

4-6

Total Press Stoppage (brick)

59.500

500.00

Mould Cost/Brick (Cent)

1,49

1,11

Above mentioned detail shows general composition: in case arrive to 10000 tons produced (10000000 kgs) with one mould that means 1000000 of bricks, at least saving 25% of money.
Total press stoppage for 500.000 brick = 236 Hrs
Saving in Stoppage Hrs = 236-20=216Hrs
Saving in Cost/Brick=1.49-1.11=Cent 0,38 (25%)



T.C.A. INTERNATIONAL S.R.L.

Contact Us

( *represents compulsory fields )

Tips on getting accurate quotes. Please include product name, order quantity, usage, special requests if any in your inquiry.



Back to top
T.C.A. INTERNATIONAL S.R.L. All Rights Reserved.